Dakota BT Bolt Tension Monitor

Dakota BT Bolt Tension Monitor

The Dakota BT Bolt Tension Monitor uses ultrasound to precisely measure fastener elongation, time (nanoseconds), load, stress & %strain.

  • Summary
    • Summary

    • When nuts and bolts are fastened together under load the action of tightening the nut increases the force applied to the bolt causing elongation.

      By using ultrasonics, bolt tension monitors are not affected by temperature, friction or resistance factors affecting the accuracy of standard torque measurement techniques - giving the Dakota BT1-DL Bolt Tension Monitor accuracy within 0.0001mm (0.00001 inch).

      Using the gauge's USB interface together with the optional shut off accessory the gauge can be programmed to automatically stop the tightening process when the appropriate load has been applied.

      Features:

      • Range of display & measurement options including: Elongation, Load, Stress, and %Strain, RF, Rectified, Large Digits with Limits Bar
      • Temperature compensation to counteract measurement irregularity caused by temperature change
      • Data storage capability: 4GB internal memory
      • Auto Set feature automatically optimizes detection and adjusts display
      • Hi/Lo Alarm tolerance limits work in conjunction with the data port

      Transducers Options

      A wide range of Single Element Contact Transducers available

  • Key Features
    • Key Features

      Dakota BT Bolt Tension Monitor

      Applications

      Wind Turbines

      Automotive Frames

      Bridge Structures

      Theme Parks

  • Product Features
    • Product Features
      Dakota BT Bolt Tension Monitor
      Model BT1-DL
      Display Mode  
      Material thickness digits display
      A-Scan
      Rectified +/- (half wave view), or RF (full waveform view)
      Measurement Range
      PE - 25.4 - 25,400mm (1 - 999”)
      Resolution
      0.001mm (0.0001”) or 0.0001mm (0.00001”) switchable
      Measurement Rate  
      Manual
      8 readings per second
      Velocity Calibration Range
      1250 - 13,995m/s (0.0492 - 0.5510 in/μs)
      Temperature Compensation
      Limit Alarm Mode
      Memory and Data Logging
      4GB internal memory
      Sequential and grid batching
      Bitmap graphic capture and capture viewer
      Calibration Options
      Automatic, fixed, single and two-point
      Transducer Probe Type
      Single element
      Transducer Frequency Range
      1 - 10MHz
      Display
      1/8” VGA greyscale display (240 x 160 pixels)
      Viewable area 62 x 45.7mm (2.4 x 1.8”)
      Units (Selectable)
      in/mm, μs, °F/°C
      LED Backlight
      On / Off/ Auto
      Repeatability / Stability Indicator
      Low Battery Indicator
      Battery Save Mode
      Auto
      Transducer Connector Type
      Microdot, Lemo and BNC
      USB-C Interface
      Temperature Sensor
      5 pin LEMO 1
      Screen Refresh Rate
      30 Hz
      Timing
      Precision TCXO timing with single shot 100 MHz 8 bit ultra-low power digitizer
      Pulser Type
      Square Wave. Selectable 100, 150 and 200 volts. Selectable options Spike, Thin, and Wide. 80 to 400ns
      Damping
      50, 75, 100, 300, 600, & 1500ohms
      Frequency Band
      Broadband 1.8 - 19 MHz (-3dB) filter
      Horizontal Linearity
      +/- 0.4% FSW
      Vertical Linearity
      +/- 1% FSH
      Amplifier Linearity
      +/- 1 dB
      Amplitude Measurement
      0 to 100% FSH, with 1% resolution
      Delay
      25,400 mm (0 - 999.9”) at steel velocity
      Measurement Gate
      One gate with audible and visual alarm. Amplitude 5-95%, 1% steps
      Setups
      64 custom user defined setups; factory setups can also be edited by the user
      Auto Set
      Automates the detection, scope, and display setting process for each individual bolt
      Alarm Limits
      Adjustable Hi/Low tolerances with visual LED’s and audible beeper
      Field Calibration
      Vector or Regression correction curve for increased accuracy using Load & Stress
      Alarm Limits Bar
      Hi & Lo alarm limits for displaying an acceptable tolerance range
      Detections
      Zero Crossing
      Time
      Nanoseconds
      Elongation
      Change in length (in/mm)
      Load
      Force load applied (pounds KIP, or megapascals MPa)
      Stress
      Force for unit area stress applied (inches per inch or millimeters per millimeter)
      %Strain
      Ratio of elongation to effective length
      Bolt Materials
      Select types from a preset or custom list
      Glue-On
      Available for short bolts with minimal/short elongations to eliminate transducer placement errors
  • Technical Information
    • Technical Specification
      Dakota BT Bolt Tension Monitor
      Part Number Description Certificate
      Z-156-0008 Dakota BT1-DL Bolt Tension Monitor (MiniMax)
      Calibration Certificate supplied as standard
      Operating Temperature -10 to 60ºC (14 to 140ºF)
      Power Supply 3 x AA batteries and via USB
      Battery Life Alkaline 35 hrs, Nicad 10 hrs, NI-MH 35 hrs
      Gauge Weight 383g (13.5oz) - including batteries
      Gauge Dimensions 63.5 x 165 x 31.5mm (2.5 x 6.5 x 1.24”)
      Packing List Unit, 3 AA Batteries, 4 oz. Bottle of Couplant, USB Type A to Type C Transfer Cable, Carrying Case, 10’ Lemo to Microdot Transducer cable, PC Utility Software (download from website), Operation Manual and Certification.
      Certificate supplied as standard
  • Standards
    • Standards
      Dakota BT Bolt Tension Monitor

      Factory calibration traceable to NIST & MIL-STD-45662A

  • Downloads
    • Downloads
        • Dakota BT1-DL Bolt Tension Monitor (MiniMax) Instruction Manual

  • Part Numbers
    • Part Numbers
      Dakota BT Bolt Tension Monitor
      • Dakota BT1-DL Bolt Tension Monitor (MiniMax)
        • Part Number : Z-156-0008
  • Accessories
    • Accessories
      Dakota BT Bolt Tension Monitor
      • Part NumberN-306-0010
      • Part NumberN-402-0510
      • Part NumberN-003-0330
      • Part NumberA-156-8001

Dakota BT Bolt Tension Monitor

Dakota BT Bolt Tension Monitor

The Dakota BT Bolt Tension Monitor uses ultrasound to precisely measure fastener elongation, time (nanoseconds), load, stress & %strain.

Summary

Dakota BT Bolt Tension Monitor

When nuts and bolts are fastened together under load the action of tightening the nut increases the force applied to the bolt causing elongation.

By using ultrasonics, bolt tension monitors are not affected by temperature, friction or resistance factors affecting the accuracy of standard torque measurement techniques - giving the Dakota BT1-DL Bolt Tension Monitor accuracy within 0.0001mm (0.00001 inch).

Using the gauge's USB interface together with the optional shut off accessory the gauge can be programmed to automatically stop the tightening process when the appropriate load has been applied.

Features:

  • Range of display & measurement options including: Elongation, Load, Stress, and %Strain, RF, Rectified, Large Digits with Limits Bar
  • Temperature compensation to counteract measurement irregularity caused by temperature change
  • Data storage capability: 4GB internal memory
  • Auto Set feature automatically optimizes detection and adjusts display
  • Hi/Lo Alarm tolerance limits work in conjunction with the data port

Transducers Options

A wide range of Single Element Contact Transducers available

Downloads
    • Dakota BT1-DL Bolt Tension Monitor (MiniMax) Instruction Manual

Key Features

Dakota BT Bolt Tension Monitor

Applications

Wind Turbines

Automotive Frames

Bridge Structures

Theme Parks

Product Features
Dakota BT Bolt Tension Monitor
Model BT1-DL
Display Mode  
Material thickness digits display
A-Scan
Rectified +/- (half wave view), or RF (full waveform view)
Measurement Range
PE - 25.4 - 25,400mm (1 - 999”)
Resolution
0.001mm (0.0001”) or 0.0001mm (0.00001”) switchable
Measurement Rate  
Manual
8 readings per second
Velocity Calibration Range
1250 - 13,995m/s (0.0492 - 0.5510 in/μs)
Temperature Compensation
Limit Alarm Mode
Memory and Data Logging
4GB internal memory
Sequential and grid batching
Bitmap graphic capture and capture viewer
Calibration Options
Automatic, fixed, single and two-point
Transducer Probe Type
Single element
Transducer Frequency Range
1 - 10MHz
Display
1/8” VGA greyscale display (240 x 160 pixels)
Viewable area 62 x 45.7mm (2.4 x 1.8”)
Units (Selectable)
in/mm, μs, °F/°C
LED Backlight
On / Off/ Auto
Repeatability / Stability Indicator
Low Battery Indicator
Battery Save Mode
Auto
Transducer Connector Type
Microdot, Lemo and BNC
USB-C Interface
Temperature Sensor
5 pin LEMO 1
Screen Refresh Rate
30 Hz
Timing
Precision TCXO timing with single shot 100 MHz 8 bit ultra-low power digitizer
Pulser Type
Square Wave. Selectable 100, 150 and 200 volts. Selectable options Spike, Thin, and Wide. 80 to 400ns
Damping
50, 75, 100, 300, 600, & 1500ohms
Frequency Band
Broadband 1.8 - 19 MHz (-3dB) filter
Horizontal Linearity
+/- 0.4% FSW
Vertical Linearity
+/- 1% FSH
Amplifier Linearity
+/- 1 dB
Amplitude Measurement
0 to 100% FSH, with 1% resolution
Delay
25,400 mm (0 - 999.9”) at steel velocity
Measurement Gate
One gate with audible and visual alarm. Amplitude 5-95%, 1% steps
Setups
64 custom user defined setups; factory setups can also be edited by the user
Auto Set
Automates the detection, scope, and display setting process for each individual bolt
Alarm Limits
Adjustable Hi/Low tolerances with visual LED’s and audible beeper
Field Calibration
Vector or Regression correction curve for increased accuracy using Load & Stress
Alarm Limits Bar
Hi & Lo alarm limits for displaying an acceptable tolerance range
Detections
Zero Crossing
Time
Nanoseconds
Elongation
Change in length (in/mm)
Load
Force load applied (pounds KIP, or megapascals MPa)
Stress
Force for unit area stress applied (inches per inch or millimeters per millimeter)
%Strain
Ratio of elongation to effective length
Bolt Materials
Select types from a preset or custom list
Glue-On
Available for short bolts with minimal/short elongations to eliminate transducer placement errors
Technical Specification
Dakota BT Bolt Tension Monitor
Part Number Description Certificate
Z-156-0008 Dakota BT1-DL Bolt Tension Monitor (MiniMax)
Calibration Certificate supplied as standard
Operating Temperature -10 to 60ºC (14 to 140ºF)
Power Supply 3 x AA batteries and via USB
Battery Life Alkaline 35 hrs, Nicad 10 hrs, NI-MH 35 hrs
Gauge Weight 383g (13.5oz) - including batteries
Gauge Dimensions 63.5 x 165 x 31.5mm (2.5 x 6.5 x 1.24”)
Packing List Unit, 3 AA Batteries, 4 oz. Bottle of Couplant, USB Type A to Type C Transfer Cable, Carrying Case, 10’ Lemo to Microdot Transducer cable, PC Utility Software (download from website), Operation Manual and Certification.
Certificate supplied as standard
Standards
Dakota BT Bolt Tension Monitor

Factory calibration traceable to NIST & MIL-STD-45662A

Part Numbers
Dakota BT Bolt Tension Monitor
  • Dakota BT1-DL Bolt Tension Monitor (MiniMax)
    • Part Number : Z-156-0008
   
Accessories
Dakota BT Bolt Tension Monitor
  • Part Number: N-306-0010
  • Part Number: N-402-0510
  • Part Number: N-003-0330
  • Part Number: A-156-8001